profil 45 M x-motion

Tilting Shaper


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Premium operating comfort for maximum productivity

When changing the spindle, the renowned moulder spindle quick change system ensures maximum productivity. Spindle moulders with different diameters and pre-mounted tools for serial moulding work can be interchanged and used in seconds.

One of the absolute highlights of the new profil 45 M is the 5.7” TFT monitor with “x-motion” control package for unique user comfort of the premium class. The touchscreen control unit is always at eye level and provides all the important information­ at a glance. Alongside all of the settings of the spindle, the new Format-4 spindle moulder fence can also be controlled directly from the touchscreen. The premium package offers maximum efficiency, with program recall at the touch of a button with individual configurable moulding programs and an optionally available tooling database.

Highlights:

  • Solid cast iron table offering vibration-free stability
  • Tool free moulder spindle quick change system for high productivity
  • Spindle moulder fence, moulder spindle height and angles can be precisely adjusted using electrical height and angle control
  • Maximum user-friendliness and safety: 320 mm table opening and rearward tilting spindle
  • High performance spindle aggregate with accurate double guiding system and a 6 year guarantee on the tilting segment guide “Easy-Glide” 
  • “x-motion” control package: 7“ TFT-Touchscreen usable at eye level - maximum productivity with program saving, incremental function with current setpoint and actual value display

... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Tailor made financing solutions

Details

Small details – huge impact!

Small details – huge impact!



The “Easy-Glide” tilting segment guide in every Format-4 machine aggregate meets the high requirements of business and industry. A precise, guided, double-sided support, guarantees maximum load bearing and tolerance free tilting.

The shaper assembly: Precision down to the smallest detail

The shaper assembly: Precision down to the smallest detail



The heavy-duty profil 45 shaper assembly is designed in every detail based on many years of machine design experience and production facilities featuring the high­est level of modern technology. The powerful spindle motor unit on the profil 45 has been specially designed for industrial use. With the precision dual guidance ensuring exact angle adjustments and the dovetail guiding system guaranteeing exact linear height adjustment, you are assured accurate settings for many years to come.

High-Speed Router Spindle

High-Speed Router Spindle



The high speed router spindle is designed for router shaft diameters of Ø ¼” – ⅝” (6–16 mm) and a speed of 15,000 rpm.

“x-motion” control

“x-motion” control



An absolute highlight of the “x-motion” package is the 7' TFT colour monitor for unique operating comfort that is top class. The touch screen control unit is at eye level and provides all of the important information at a glance. Alongside all of the settings of the spindle, the new Format-4 spindle fence can also be positioned directly from the touch screen. The premium package offers maximum efficiency with program retrieval at the touch of a button with individually configurable moulding programs and the tooling database.

Spindle fence control via touch screen

Spindle fence control via touch screen



Pinpoint accuracy, exceptional user friendliness and very short preparation time are guaranteed with equipment of the highest standard: With the profil 45 x-motion positioning the fence is done simply and precisely using the centrally located TFT colour display with 7” touch screen. Increase your efficiency and productivity in series production with adjustments being made in seconds and repeatability always guaranteed.

The FORMAT-4 shaper spindle tilts ­rearwards: This is an important advan­tage when working on all kinds of pieces!

The FORMAT-4 shaper spindle tilts ­rearwards: This is an important advan­tage when working on all kinds of pieces!



Forward tilting of the Shaper can be ­dangerous and has serious handling ­disadvantages: Increased risk of accidents, Limited height of workpiece, Power feeders can not be used properly, Inferior workpiece finish , Chip removal, poor or even impossible The Felder rearward tilting spindle is the correct way for easy and safe operation: Safety, since there is no pinch point, No limitations on work piece height, Problem free power feeder operation, Impeccable workpiece ­finish, Optimal chip removal

Quick change system for shaper spindle

Quick change system for shaper spindle



The spindle quick-change system will provide you with almost limitless possibilities of use. You can use shaper spindles with pre-mounted moulding tools for moulding in series, but also spindles of various diameters. Spindle changes can be done in a few seconds. A particular highlight is the ability to mount a high speed router spindle with 15,000 rpm capability. For maximum stability and durability the Format-4 spindle has been designed with 3 high quality metal “work standard” bearings!

Spindle fence control

Spindle fence control



The precise quick adjustment of the spindle is done using motors and the current setting is displayed in real time.

Spindle moulder fence quick clamping system 

Spindle moulder fence quick clamping system 



Available as an option: Attach and release the moulding fence in a single hand movement. By simply moving the quick-clamp lever, the moulder fence can be fixed in the desired position and released completely, with just the turn of a hand and without any force.  

"Quick-Lock" 

"Quick-Lock" 



Change routing tools quickly and safely. The 'Quick-Lock' clamping system allows a convenient change of cutters on the table router and reduces the risk of injury from slipping. Suitable for Ø 30 mm spindles 

Shaper fence with tilt away bracket as standard

Shaper fence with tilt away bracket as standard



A necessity for the quick change of tooling or spindles and for curved work.

Shaper table opening: 12⅝” (320 mm)

Shaper table opening: 12⅝” (320 mm)



The large table opening allows for maximum operator safety. With large ­dimensioned tenoning and panel ­raising tooling, the cutterblock can be ­conveniently positioned below the table.

Details: Stability and high performance even when under maximum load

Details: Stability and high performance even when under maximum load



The solid, highly precise cast iron machine table warranty maximum stability and a complete vibration-free process even when under maximum load. The 1270 mm long stable front pull out support increases the support surface by up to 400 mm. The emergency off switch is mounted to the front of the pull out for maximum operating safety and is always within reach. (Optional) Increase the working surface area of your profil 45 M by 670 mm on both sides with the solid table extensions. If the extensions are taken as an option then the machine will be equipped with an extended front pull out support of 2200 mm. (Optional)

Dual dust extraction

Dual dust extraction



The dual dust extraction for the shaper via the shaper fence and the chip collection bin under the cutterhead ensures clean and trouble free operation.

Equipment

Electrics (CNC)
@464S Motor 3x 400 V 60 Hz 7.5 kW S6 Star delta start Optional
 
Electrics
002 3x 230 V motor voltage Standard equipment S
005 60 Hz motor frequency Standard equipment S
007 7,5 HP (5,5 kW) S6/40% Standard equipment S
008 10 HP (7,35 kW) S6/40% Optional
009 13.5 HP (10 kW) S6/40% Optional
5 positions at 3500/4500/6000/8000/10,000 rpm Standard equipment S
16 Infinitely variable speed from 1500–10,000 rpm only possible with 7.35 kW (10 HP) S6/40% motor Optional
10 Star-delta start Standard equipment S
Forward and Reverse Run Standard equipment S
12 Potential free contact Optional
13 Timer for operating hours Standard equipment S
14 3 phase EURO-plug with delayed start for extractor or power feeder Optional
26 Connector for control panel at eye level Optional
29 Electrical equipment according to CSA regulations Optional
 
Shaper assembly and fence
Table opening 12.6“ (320 mm) Standard equipment S
110 Electric tilt 90–45° Standard equipment S
118 Electrical height setting Standard equipment S
Control panel at eye level with "x-motion" control for the height, angle and fence position Standard equipment S
100 Shaper Ø 30 mm, usable height from table 5½” (140 mm) Optional
105 Shaper Ø 1¼”, usable height from table 5½” (140 mm) Standard equipment S
107 Shaper spindle Ø 32 mm, usable height 5½” (140 mm) Optional
106 Shaper spindle Ø 35 mm, usable height 5½” (140 mm) Optional
101 Shaper Ø 40 mm, usable height from table 6¼” (160 mm) Optional equipment at no extra cost
102 Shaper Ø 50 mm, usable height from table 6¼” (160 mm) Optional
108 High speed spindle 15,000 rpm Optional
121 Spindle locking from outside Standard equipment S
112 Shaper fence 250 for max. tool diameter 9⅞” (250 mm) Standard equipment S
123 Centrex moulder guard Standard equipment S
113 MULTI setting system for shaper fence 250, driven by electric motor, for parallel guidance and quick-setting, with digital read-out Standard equipment S
116 Aluminum shaper fence plates anodized 21⅝” (550 mm) Standard equipment S
117 Shaper fence plates anodized with “safety bar guides” 21⅝” (550 mm) Optional
125 Safety fence plates “Integral” Optional
128 Quick locking of the routing fence Optional
180 1270 mm pull out frame with emergency stop Optional
183 670 mm table extension on both sides with a pull out frame of 2200 mm Optional
 
Important Accessories
215 Moulding device for fixed table moulder Optional
212 Swing away device for power feeder Optional
 
General
Working height in inches 35
Min. transport width in inch 36¼
Extractor connection port diameter in mm on shaper fence/below the table dust port 140/80
Weight, lbs (with average equipment) 1606
 
Packaging
223 IPPC packaging Standard equipment S
 
Transport
221 Container packaging Standard equipment S
 

Video

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