profil 45 Z x-motion

Tilting Shaper


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profil 45 Z Tilting Shaper

Elegant, perfectly designed and intelligent - the Format-4 profil 45 Z offers perfection at the push of a button regardless of the operation. The highlights for the professional user: height and angle adjustment of the spindle as well as the positioning of the spindle fence can be quickly and easily adjusted from the control panel. The spindle quick change system ensures extremely quick changeover times and maximum production efficiency. Premium woodworking of the highest level with quality from Austria

The 7" TFT monitor included in the “x-motion” control package offers unique user comfort that is simply top class. The touch screen control unit is positoned at eye level and provides all of the important information necessary in one overview.

... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Tailor made financing solutions

Details

Small details – huge impact!

Small details – huge impact!



The “Easy-Glide” tilting segment guide in every Format-4 machine aggregate meets the high requirements of business and industry. A precise, guided, double-sided support, guarantees maximum load bearing and tolerance free tilting.

The shaper assembly: Precision down to the smallest detail

The shaper assembly: Precision down to the smallest detail



The heavy-duty profil 45 shaper assembly is designed in every detail based on many years of machine design experience and production facilities featuring the high­est level of modern technology. The powerful spindle motor unit on the profil 45 has been specially designed for industrial use. With the precision dual guidance ensuring exact angle adjustments and the dovetail guiding system guaranteeing exact linear height adjustment, you are assured accurate settings for many years to come.

“x-motion” control

“x-motion” control



An absolute highlight of the “x-motion” package is the 7' TFT colour monitor for unique operating comfort that is top class. The touch screen control unit is at eye level and provides all of the important information at a glance. Alongside all of the settings of the spindle, the new Format-4 spindle fence can also be positioned directly from the touch screen. The premium package offers maximum efficiency with program retrieval at the touch of a button with individually configurable moulding programs and the tooling database.

Spindle fence control via touch screen

Spindle fence control via touch screen



Pinpoint accuracy, exceptional user friendliness and very short preparation time are guaranteed with equipment of the highest standard: With the profil 45 x-motion positioning the fence is done simply and precisely using the centrally located TFT colour display with 7” touch screen. Increase your efficiency and productivity in series production with adjustments being made in seconds and repeatability always guaranteed.

The FORMAT-4 shaper spindle tilts ­rearwards: This is an important advan­tage when working on all kinds of pieces!

The FORMAT-4 shaper spindle tilts ­rearwards: This is an important advan­tage when working on all kinds of pieces!



Forward tilting of the Shaper can be ­dangerous and has serious handling ­disadvantages: Increased risk of accidents, Limited height of workpiece, Power feeders can not be used properly, Inferior workpiece finish , Chip removal, poor or even impossible The Felder rearward tilting spindle is the correct way for easy and safe operation: Safety, since there is no pinch point, No limitations on work piece height, Problem free power feeder operation, Impeccable workpiece ­finish, Optimal chip removal

Quick change system for shaper spindle

Quick change system for shaper spindle



The spindle quick-change system will provide you with almost limitless possibilities of use. You can use shaper spindles with pre-mounted moulding tools for moulding in series, but also spindles of various diameters. Spindle changes can be done in a few seconds. A particular highlight is the ability to mount a high speed router spindle with 15,000 rpm capability. For maximum stability and durability the Format-4 spindle has been designed with 3 high quality metal “work standard” bearings!

Shaper fence with tilt away bracket as standard

Shaper fence with tilt away bracket as standard



A necessity for the quick change of tooling or spindles and for curved work.

Spindle moulder fence quick clamping system 

Spindle moulder fence quick clamping system 



Available as an option: Attach and release the moulding fence in a single hand movement. By simply moving the quick-clamp lever, the moulder fence can be fixed in the desired position and released completely, with just the turn of a hand and without any force.  

"Quick-Lock" 

"Quick-Lock" 



Change routing tools quickly and safely. The 'Quick-Lock' clamping system allows a convenient change of cutters on the table router and reduces the risk of injury from slipping. Suitable for Ø 30 mm spindles 

Shaper table opening: 12⅝” (320 mm)

Shaper table opening: 12⅝” (320 mm)



The large table opening allows for maximum operator safety. With large ­dimensioned tenoning and panel ­raising tooling, the cutterblock can be ­conveniently positioned below the table.

Dual dust extraction

Dual dust extraction



The dual dust extraction for the shaper via the shaper fence and the chip collection bin under the cutterhead ensures clean and trouble free operation.

Safety Bar Guides

Safety Bar Guides



The safety bar guides, great for “end-grain” work (optional).

Tenoning table

Tenoning table



Large and durable, the slot and tenon table “hovers” on top of X-Roll guides - a highly developed, modern guiding design. The shaped arrangement of the rollers (“X-Roll”) helps to evenly distribute the pressure on all sides. The linear position of the steel rollers on the hardened and polished guiding surfaces guarantees precision and smooth operation. 10-year factory guarantee.

Outrigger Table 43¼" (1100 mm)

Outrigger Table 43¼" (1100 mm)



Optional: The outrigger table makes it much easier to process large and heavy work prieces when using the sliding table. Providing support and smoothness, the outrigger telescopic arm is fitted with 4 ball bearing guiding rollers.

Outrigger Table 51" (1295 mm) with telescopic arm

Outrigger Table 51" (1295 mm) with telescopic arm



Optional: The 51” (1300 mm) outrigger table has a very large surface area, increasing the support when processing larger pieces. The workpiece roller at the end of the table helps to load larger pieces without causing any damage. When combined with a 98” (2500 mm) tennoning table, large doors or windows can easily be manufactured.

Equipment

Electrics
002 3x 230 V motor voltage Standard equipment S
005 60 Hz motor frequency Standard equipment S
008 10 HP (7,35 kW) S6/40% Standard equipment S
009 13.5 HP (10 kW) S6/40% Optional
5 positions at 3500/4500/6000/8000/10,000 rpm Standard equipment S
16 Infinitely variable speed from 1500–10,000 rpm only possible with 7.35 kW (10 HP) S6/40% motor Optional
10 Star-delta start Standard equipment S
Forward and Reverse Run Standard equipment S
12 Potential free contact Optional
13 Timer for operating hours Standard equipment S
14 3 phase EURO-plug with delayed start for extractor or power feeder Optional
26 Connector for control panel at eye level Optional
29 Electrical equipment according to CSA regulations Optional
 
Shaper assembly and fence
Table opening 12.6“ (320 mm) Standard equipment S
110 Electric tilt 90–45° Standard equipment S
118 Electrical height setting Standard equipment S
Control panel at eye level with "x-motion" control for the height, angle and fence position Standard equipment S
100 Shaper Ø 30 mm, usable height from table 5½” (140 mm) Optional
105 Shaper Ø 1¼”, usable height from table 5½” (140 mm) Standard equipment S
107 Shaper spindle Ø 32 mm, usable height 5½” (140 mm) Optional
106 Shaper spindle Ø 35 mm, usable height 5½” (140 mm) Optional
101 Shaper Ø 40 mm, usable height from table 6¼” (160 mm) Optional equipment at no extra cost
102 Shaper Ø 50 mm, usable height from table 6¼” (160 mm) Optional
108 High speed spindle 15,000 rpm Optional
Manual spindle locking mechanism Standard equipment S
121 Spindle locking from outside Optional
112 Shaper fence 250 for max. tool diameter 9⅞” (250 mm) Standard equipment S
123 Centrex moulder guard Standard equipment S
113 MULTI setting system for shaper fence 250, driven by electric motor, for parallel guidance and quick-setting, with digital read-out Standard equipment S
116 Aluminum shaper fence plates anodized 21⅝” (550 mm) Standard equipment S
117 Shaper fence plates anodized with “safety bar guides” 21⅝” (550 mm) Optional
125 Safety fence plates “Integral” Optional
126 Preparation for tenoning hood (tooling dia. max. 13¾” (350 mm)) with speed limitation according to CE-regulations Optional
128 Quick locking of the routing fence Optional
 
Control Systems
25 Imperial scales instead of metric Optional equipment at no extra cost
 
Sliding tables, “X-Roll” guiding system
137 51” (1300 mm) anodized sliding table Standard equipment S
138 80” (2050 mm) anodized sliding table Optional
133 98” (2500 mm) anodized sliding table with supporting legs Optional
 
Outrigger table, Cross-cut fence
159 Outrigger table 43” (1100 mm) with telescopic arm Optional
160 Outrigger table 51⅛” (1300 mm) Optional
164 Cross-cut fence 43” (1100 mm) Optional
165 Telescopic extension for crosscut fence 43” to 78” (1100 mm to 2000 mm) (#164) Optional
166 Crosscut fence 102” (2600 mm) for outrigger table, „X-Roll“ system Optional
 
Important Accessories
210 Coupling system for shaper table extension, spindle (Set with 2 pcs) Optional
209 Tenoning plate for all sliding tables Optional
211 Tenoning hood (tooling dia. max. 270/350 mm)(only in conbination with option 126) Optional
212 Swing away device for power feeder Optional
 
General
Working height in inches 35
Min. transport width in inch 37
Extractor connection port diameter in mm on shaper fence/below the table dust port 140/80
Weight, lbs (with average equipment) 1440
 
Packaging
223 IPPC packaging Standard equipment S
 
Transport
221 Container packaging Standard equipment S
 

Free catalog

Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.